What Is A Shear Machine?

The mechanical shear, or power shear, is the most common type of shear machine in use today. It is usually mechanically, hydraulic, or foot-powered. It uses a ram to clamp the material and a blade that comes down over a fixed blade. The blade is adjustable, and the angle of the cut can be set to the desired angle. A five-degree angle reduces the amount of force while keeping the energy level the same. General shears are mechanically or hydraulically driven. The types are guillotine, swing beam, and electric shears. They differ in their designs, with the guillotine type driving the upper blade down directly. The swing beam style pivots the upper blade downward. These types offer a stronger shearing system, but also use smaller drive components.

What Is A Shear Machine?

A shear machine is an industrial tool that cuts material by means of cutting edges. Shear machines are typically fixed beds with blades mounted on them and a vertical advancing crosshead. When the cutting edges hit the workpiece, the material is deformed. The resulting fracture lines are a result of the cutting edges penetrating and cutting the material. Punching continues until the entire piece moves through the machine.

The power system of a shear machine is called a shear drive. Different types of drive systems are available to meet specific production requirements. These machines are usually operated manually with a pair of feet and are usually used on sheet metal that is up to 18 gauge. Alternatively, pneumatic driven shears are available that allow the operator to press a button to release the cutting action.

Function Of Shear Machine

The working parts of a shear machine are the blade and the rake or clearance. During the shearing process, a shear blade will be inserted into the ram and will cut the material. There are also various adjusting mechanisms, a digital display, and a manual guide rod. A safety guard is located on the front wall of the machine to prevent personal injury to the operator. The press cylinder and the hold-down pins are used to keep the material from striking the blades during the shearing process.

The throat depth is the distance of the blades from the centerline of the ram to the back frame. The shearing process requires strict adherence to safety procedures. These manual controls may be footswitch, pendant, or pushbutton controls. Others can be programmed to perform sequences of operations.

It is a simple, inexpensive machine that cuts the metal into rings and circles. This type of shear is used for irregular shapes and scrap metal. You can also find the alligator shear in Kempler. If you want to make the most of it, choose the guillotine or the ring shear. A shearing machine’s rake angle determines how strong it is. Generally, zero degrees will produce the best shearing edge, but if that’s possible, you should buy a zero-degree shearing machine.

Wrapping Up

A shearing machine is a versatile industrial press that uses rotating discs or blades to cut metals and alloys. The word “shear” is used to refer to the high-pressure cutting action that is applied to a sheet of metal. Generally, the shear has two blades, with one blade fixed in the bed while the other is at an angle to move the material. The angle between the blades is known as the “rake” of the machine. A shear machine is a machine that cuts materials by applying pressure to them. The blades of a shear machine are powered by the upper blade. The bottom blade is driven by a hydraulic cylinder.